The paper presents a deep analysis of surface modifications induced by roller burnishing process of Ti6Al4V titanium alloy. The extensive experimental campaign has been performed based on a Design of Experiments at varying lubrication/cooling strategies (dry, cryogenic and MQL), roller radius, burnishing speed and burnishing depth. The resulting surface integrity has been analyzed in terms of surface roughness, micro hard-ness, microstructural changes and tribological performance. In particular, the wear rate of the burnished sample has been evaluated as a quality indicator of the process. The overall results show the influence of burnishing process parameters on surface quality and wear resistance of Ti6Al4V highlighting the capability of the process to significantly improve the above performance especially when cryogenic cooling is applied. Finally, the extensive experimental activity allowed to find a combination of processing parameters and lubrication conditions able to significantly improve the surface quality of the final component.
Surface Modifications Induced by Roller Burnishing of Ti6Al4V Under Different Cooling/Lubrication Conditions
Rotella G.
;
2021-01-01
Abstract
The paper presents a deep analysis of surface modifications induced by roller burnishing process of Ti6Al4V titanium alloy. The extensive experimental campaign has been performed based on a Design of Experiments at varying lubrication/cooling strategies (dry, cryogenic and MQL), roller radius, burnishing speed and burnishing depth. The resulting surface integrity has been analyzed in terms of surface roughness, micro hard-ness, microstructural changes and tribological performance. In particular, the wear rate of the burnished sample has been evaluated as a quality indicator of the process. The overall results show the influence of burnishing process parameters on surface quality and wear resistance of Ti6Al4V highlighting the capability of the process to significantly improve the above performance especially when cryogenic cooling is applied. Finally, the extensive experimental activity allowed to find a combination of processing parameters and lubrication conditions able to significantly improve the surface quality of the final component.I documenti in IRIS sono protetti da copyright e tutti i diritti sono riservati, salvo diversa indicazione.
