Thermal stabilization of recycled PLA for 3D printing by addition of charcoal

Poly(lactic acid) (PLA) is one of the most widely used thermoplastic materials for 3D printing, particularly in the Fused Filament Fabrication technique. However, the printing process generates waste products and even though PLA is compostable, the possibility of recycling it provides ecological and economical benefits. In this work, a study on the stabilization of recycled PLA using charcoal (CC) was carried out, with the aim of overcoming the well-known problem of degradation (reduction in molecular weight) of PLA, during remelting. Microscopic investigations showed good dispersion of the filler in the polymer matrix, as well as better adhesion between the printed layers. Thermal analyses (Differential scanning calorimetry and thermogravimetry) indicate a stabilization of PLA waste because of the addition of small concentrations of CC to the recycled polymer matrix. These data are confirmed by GPC analyses, which show that the addition of filler is associated with higher molecular weight. Mechanical analysis indicated improved elongation at break and elasticity. Finally, a key ring was printed as an example of the better printability of the filament containing CC. The results indicate that a stabilization of the recycled PLA with a very low concentration of CC has been achieved. Improved 3D printability and properties of the 3D printed objects can be attained through recycling and recovery of wasted PLA, according to sustainability and circular economy matters.