Sustainable and cost-effective edge oxidized graphite/PEDOT:PSS nanocomposites with improved electrical conductivity

Poly(3,4-ethylenedioxythiophene): polystyrene sulfonate (PEDOT:PSS) is a soft and conjugated polymer whose conductive properties can be properly tuned through doping with various additives or solvents, preserving its excellent processability. In this work PEDOT:PSS was combined with a cost-effective graphite derivative named Edge Oxidized Graphite (EOG) for developing a nanocomposite with improved electrical conductivity, with respect to the pristine PEDOT:PSS, through an easy and environmentally friendly doping process. Firstly, the EOG powders, produced by a green oxidation process of graphite, were deeply characterized through Fourier transform infrared (FT-IR), Thermogravimetric (TGA), and Wide-angle X-ray scattering (WAXD) analysis, showing that this nanofiller has oxygenated functional groups on the sheet edges. The quality and the stability of the EOG dispersions within PEDOT:PSS were investigated at different carbon -filler concentrations, up to high loading of 25 %wt/V of EOG through rheological analyses, demonstrating pseudo -plastic behavior and excellent long-term stability of the inks due to the absence of inhomogeneities and aggregates over time; in fact, the same inks were tested under the same rheological conditions after 21 days, showing the same viscosity trend for all EOG concentrations (%wt/V). Transmission electron microscopy (TEM) and (Scanning Electron microscopy) SEM investigation of spin -coated samples onto glass substrates were performed to morphologically evaluate the nanocomposites and estimate the average size of the sheets, particularly the mean length of 1.2 mu m and an approximated thickness of 26 nm of the EOG sheets dispersed into the polymer matrix (PEDOT:PSS) was determined, while WAXD analysis allowed to identify the average layer number of the EOG sheets, obtaining thus, a direct measurement of the EOG sheets aspect ratio equal to 45. Finally, sheet resistance tests showed that the increasing concentration of EOG leads to a significant improvement in the electrical conductivity of the nanocomposites, from 1.1 S/cm for pristine PEDOT:PSS to 21.9 S/cm for nanocomposites with the highest EOG content (25 %wt/V). This work demonstrates the successful development of nanocomposite based on PEDOT:PSS doped with carbon -based filler synthesized through a green and cost-effective process, promoting their use in the production of bio/electrochemical sensors or optoelectronic devices.